Vehicle & RV Components
Vehicle & RV Components – Custom FRP Solutions for Automotive and Transport Applications
Craft Fibreglass is a leading Australian manufacturer of high-quality vehicle, campervan and RV components, engineered for strength, durability, and precision fit. We specialise in producing tailored fibreglass reinforced plastic (FRP) parts for a diverse range of vehicles — including RVs, camper vans, work utes, horse floats, food trucks, dog wash and many more — delivering lightweight, weather-resistant, and high-performance solutions for automotive and transport applications.
Whether you’re building new recreational vehicles, outfitting fleet Utes, or refurbishing older trucks, our FRP parts ensure long-term reliability, reduced maintenance, and seamless integration into your existing bodywork. Every component we build is designed for harsh Australian conditions and crafted to meet the needs of both end-users and vehicle manufacturers.
What We Manufacture
Exterior Vehicle Parts
We produce robust, weather-resistant exterior fibreglass parts that deliver aerodynamic performance and lasting protection:- Roof frames and raised top panels – Lightweight but strong, perfect for camper vans, RVs, and mining vehicles that need enhanced interior height and protection from the elements.
- Canopies and hard covers – Custom-built ute and truck canopies tailored to match tray dimensions, mount points, and aesthetic requirements. Available with integrated gull-wing doors, vents, or utility compartments.
- Side skirts, fairings, partition and cladding panels – Aerodynamically shaped exterior body trims to reduce spray, protect the vehicle chassis, and enhance visual appearance.
- Front and rear bumpers, corner caps, and fairings – Reinforced FRP solutions to protect against impact and improve design uniformity.
- Service and access hatches – Lockable, UV-resistant, and corrosion-proof hatches for accessing gas, electrical, or storage compartments on RVs and commercial vehicles.
- Tail light covers and equipment surrounds – Custom-built enclosures for lighting, sensors, and external attachments.
Interior Components
Our interior panels and fixtures are crafted for comfort, hygiene, and long-term use — perfect for recreational and service vehicles:- Wall and ceiling liners – Smooth-surfaced FRP sheets cut and formed for easy installation, fire resistance, and durability.
- Cabinet shells and storage pods – Lightweight modules that integrate easily with cabinetry, shelving, or wall systems.
- Shower and wet-area panels – Waterproof, mildew-resistant panels for camper van bathrooms and off-road expedition setups.
- Partition walls and bulkheads – Designed for dual-cab work vehicles or transport trucks requiring safe separation between compartments.
- Custom-moulded inserts – Purpose-built FRP accessories such as console housings, armrests, holders, and corner caps.
Benefits of FRP for Automotive Applications
Fibreglass Reinforced Plastic (FRP) offers a versatile and robust material solution for modern vehicle design and after market upgrades. In automotive applications where performance, weight reduction, and longevity are paramount, FRP delivers significant advantages over conventional materials.
- Lightweight strength – FRP is significantly lighter than steel or aluminium while still delivering exceptional structural integrity. Reducing vehicle weight improves fuel efficiency, enhances handling, and increases payload capacity.
- Durability in harsh environments – Fibreglass performs reliably in extreme temperatures, dusty terrain, and wet, corrosive conditions. It resists warping, cracking, and degradation, even under continuous exposure to UV, rain, salt, and dirt.
- Impact and vibration resistance – Unlike rigid metals that dent or deform, FRP can absorb impact without breaking or losing shape. Its flexible strength makes it ideal for off-road and high-use service vehicles.
- Corrosion and rust-free – FRP doesn’t oxidise or corrode, making it perfect for coastal, mining, and chemical handling environments where steel alternatives quickly deteriorate.
- Low maintenance requirements – Smooth gel coat or textured FRP finishes are easy to clean and maintain. Surfaces are resistant to mould, staining, and general wear.
- Simple repair processes – Should damage occur, FRP parts are typically repairable using patching or resin application without full panel replacement.
- Customisability – From sleek curves to integrated vents, shelves, and mounting points, FRP’s formability supports innovative vehicle designs.
- Fire-resistant options – We offer fire-retardant resin systems that meet transport and safety standards for enclosed vehicle spaces or high-risk applications.
Overall, FRP extends the life, improves the functionality, and enhances the performance of vehicle systems across a broad spectrum of transport sectors.
Our Manufacturing Capabilities
Craft Fibreglass is equipped with an end-to-end composite production facility that combines craftsmanship with advanced tooling and quality control systems. Our in-house capabilities allow us to maintain full oversight of product consistency, performance, and delivery timelines.
- CAD-assisted design – We support early-stage development by transforming your ideas, sketches, or specifications into production-ready digital models. Our engineering team ensures each part is accurately dimensioned and ready for prototyping or tooling.
- Tooling and master pattern creation – Our experts create durable master patterns and moulds using CNC or hand-built techniques, which form the foundation for repeated, reliable production runs.
- Composite lay-up techniques – Depending on the shape, complexity, and performance needs of the part, we apply:
Hand lay-up for small to medium batches with high structural strength
Vacuum infusion for precision components needing consistent fibre-resin saturation
- Material selection – We offer a variety of resins (polyester, vinyl ester, epoxy) and fibre combinations based on the environmental, mechanical, and fire-safety requirements of your vehicle.
- Surface finishing – Our team handles trimming, post-cure finishing, and polishing to produce smooth or textured surfaces. Components can be delivered raw, gel coated, primed, or prepped for painting to suit your application needs.
- Assembly and integration prep – For complex builds, we support multi-component assemblies, test fitting, and packaging for ease of installation on production lines or at custom vehicle workshops.
- Quality assurance and batch traceability – Every part is quality checked for structural integrity, dimensional accuracy, and visual presentation before dispatch. We document material use and production dates for complete traceability.
Our manufacturing approach combines technical expertise with the flexibility needed for short-run and custom jobs. Whether you need a one-off canopy for an adventure van or a consistent flow of hatches for a fleet conversion, we are set up to meet your production goals efficiently and reliably.
Compliance and Safety Standards
At Craft Fibreglass, we understand that every component we produce must meet not only functional requirements but also the safety and compliance standards that govern the automotive and transport industries. We follow stringent quality control procedures and material selection processes to ensure that our products consistently align with relevant Australian and international safety guidelines.
Our compliance framework includes:
- AS/NZS automotive standards – We manufacture components in accordance with applicable Australian safety regulations governing road vehicles, including standards for visibility, impact resistance, and structural durability.
- Fire-retardant material systems – For enclosed spaces such as campervans or vehicle cabins, we offer fire-rated resins that comply with transport fire safety classifications, reducing flame spread and smoke emission.
- UV- and weather-resistant coatings – We use UV-stable gelcoats and weatherproof resin systems to prevent degradation, discolouration, and brittleness, ensuring our parts meet long-term outdoor exposure standards.
- Dimensional accuracy and part tolerance control – Using CAD-guided moulding and inspection methods, we maintain tight tolerances to avoid improper fitting, rattling, or failure in high-vibration applications.
- Load-bearing and impact resistance – Key structural parts are tested or designed to support expected weights, usage loads, or operating stresses. Reinforcements are integrated where needed to meet durability targets.
- Material documentation and traceability – For fleet clients and OEMs, we offer production records detailing resin types, batch dates, and certifications as part of your project file.
By adhering to these high standards, we help clients achieve safer builds, reduce liability, and ensure regulatory approval during inspections or certifications.
Whether you’re a vehicle converter, manufacturer, or fleet operator, you can trust that our components are crafted with a focus on long-term performance and compliance with industry best practices.
Contact Us for Vehicle & RV Component Supply
If you’re seeking dependable, high-performance vehicle and RV components, reach out to the team at Craft Fibreglass. Whether it’s a custom canopy, roof module, utility hatch, or complete panel system, we’ll work with you to build smarter, lighter, and stronger.
